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Hot Dipped Zinc Plated Wire |
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General Introduction: Hot Dipped Zinc Plated Wire is also known as hot dipped galvanized wire or thermal Galvanized Wire. It is made by means of wire drawing followed by heat treatment and zinc plating.
Advantages: Excellent Flexibility and softness.
Application: As trying wire in agriculture for vines and orchards, as weaving wire in the fencing and netting industry, as material for packaging of products and other daily uses.
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Raw Material |
SAE 1006 -1070
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Diameter of Wire |
1,40 - 4,00 mm |
Tensile Strength |
350 - 1800 N/mm2 |
Weight of Coil |
100 - 900 kgs |
Packing |
Rosette or Classic Coil |
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Zinc Coating Weight as per Din 1548 |
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Normal diameter
of
coated wire in mm |
Commercial
galvanizing (g /m²) |
Vertical
galvanizing (g / m²) |
Low Carbon
wire min |
High Carbon
wire min. |
Low Carbon
wire min |
High Carbon
wire min. |
from 0,25 to 0,32 |
20 |
15 |
45 |
45 |
from 0,32 to 0,40 |
20 |
15 |
70 |
70 |
from 0,40 to 0,50 |
20 |
15 |
90 |
90 |
from 0,50 to 0,63 |
30 |
20 |
110 |
110 |
from 0,63 to 0,71 |
30 |
20 |
120 |
120 |
from 0,71 to 0,80 |
30 |
20 |
140 |
140 |
| from 0,80 to 0,90 |
40 |
30 |
150 |
150 |
| from 0,90 to 1,00 |
40 |
40 |
170 |
150 |
| from 1,00 to 1,25 |
40 |
40 |
180 |
170 |
| from 1,25 to 1,40 |
50 |
40 |
200 |
180 |
| from 1,40 to 1,60 |
60 |
50 |
210 |
190 |
| from 1,60 to 1,80 |
60 |
60 |
230 |
200 |
| from 1,80 to 2,00 |
70 |
60 |
240 |
210 |
| from 2,00 to 2,24 |
70 |
60 |
240 |
210 |
| from 2,24 to 2,50 |
70 |
60 |
250 |
230 |
| from 2,50 to 2,80 |
90 |
70 |
260 |
230 |
| from 2,80 to 3,15 |
100 |
70 |
270 |
240 |
| from 3,15 to 3,55 |
110 |
80 |
280 |
250 |
| from 3,55 to 4,00 |
120 |
90 |
290 |
260 |
| from 4,00 to 5,00 |
130 |
100 |
290 |
275 |
| from 5,00 to 7,10 |
140 |
110 |
300 |
290 |
| from 7,10 to 10,00 |
140 |
110 |
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300 |
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Zinc Coating Weight as per BS 443 |
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Nominal Diameter
of Coated Wire |
Wire of tensile strength
less
than 540 n/mm² |
Wire of tensile strength
540 n/mm²
and a above |
| Over |
Up to
and incl. |
Min. mass
of coat. |
Number of
dips. |
Min. mass
of coat. |
Number of
dips. |
| mm |
mm |
g/m2 |
minute |
half min. |
g/m2 |
minute |
half min. |
| 0,23 |
0,33 |
45 |
no test |
no test |
45 |
no test |
no test |
| 0,33 |
0,40 |
60 |
no test |
no test |
60 |
no test |
no test |
| 0,40 |
0,46 |
75 |
- |
1 |
75 |
- |
1 |
| 0,46 |
0,53 |
90 |
1 |
- |
90 |
1 |
- |
| 0,53 |
0,63 |
105 |
1 |
- |
105 |
1 |
- |
| 0,63 |
0,75 |
120 |
1 |
- |
120 |
1 |
- |
| 0,75 |
0,85 |
135 |
1 |
1 |
135 |
1 |
1 |
| 0,85 |
0,95 |
150 |
1 |
1 |
140 |
1 |
1 |
| 0,95 |
1,06 |
170 |
2 |
- |
150 |
1 |
1 |
| 1,06 |
1,18 |
185 |
2 |
- |
160 |
2 |
- |
| 1,18 |
1,32 |
200 |
2 |
- |
170 |
2 |
- |
| 1,32 |
1,55 |
215 |
2 |
- |
180 |
2 |
- |
| 1,55 |
1,80 |
230 |
2 |
1 |
200 |
2 |
- |
| 1,80 |
2,24 |
240 |
3 |
- |
215 |
2 |
- |
| 2,24 |
2,72 |
260 |
3 |
- |
230 |
2 |
1 |
| 2,72 |
3,15 |
275 |
3 |
1 |
240 |
3 |
- |
| 3,15 |
3,55 |
275 |
3 |
1 |
250 |
3 |
- |
| 3,55 |
4,25 |
290 |
3 |
1 |
260 |
3 |
- |
| 4,25 |
5,80 |
290 |
3 |
1 |
275 |
3 |
1 |
| 5,00 |
8,00 |
290 |
3 |
1 |
290 |
3 |
1 |
| 8,00 |
10,0 |
305 |
4 |
- |
305 |
4 |
- |
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Zinc Coating Weight as per ASTM A475 for Galvanized Wire |
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Nominal Diameter
of Coated Wire |
Minimum Weight of Coating, Uncoated Wire Surface |
| Type 1 (a) |
Class A (b) |
Class B (b) |
Class C (b) |
| mm |
in |
g/m2 |
oz/ft2 |
g/m2 |
oz/ft2 |
g/m2 |
oz/ft2 |
g/m2 |
oz/ft2 |
| 1,04 |
0,041 |
46 |
0,15 |
120 |
0,40 |
240 |
0,80 |
370 |
1,20 |
| 1,32 |
0,052 |
46 |
0,15 |
120 |
0,40 |
240 |
0,80 |
370 |
1,20 |
| 1,57 |
0,062 |
46 |
0,15 |
150 |
0,50 |
310 |
1,00 |
460 |
1,50 |
| 1,65 |
0,065 |
46 |
0,15 |
150 |
0,50 |
310 |
1,00 |
460 |
1,50 |
| 1,83 |
0,072 |
46 |
0,15 |
150 |
0,50 |
310 |
1,00 |
460 |
1,50 |
| 2,03 |
0,080 |
92 |
0,30 |
180 |
0,60 |
370 |
1,20 |
550 |
1,80 |
| 2,36 |
0,093 |
92 |
0,30 |
210 |
0,70 |
430 |
1,40 |
640 |
2,10 |
| 2,54 |
0,100 |
92 |
0,30 |
210 |
0,70 |
430 |
1,40 |
640 |
2,10 |
| 2,64 |
0,104 |
92 |
0,30 |
240 |
0,80 |
490 |
1,60 |
730 |
2,40 |
| 2,77 |
0,109 |
92 |
0,30 |
240 |
0,80 |
490 |
1,60 |
730 |
2,40 |
| 2,87 |
0,113 |
92 |
0,30 |
240 |
0,80 |
490 |
1,60 |
730 |
2,40 |
| 3,05 |
0,120 |
92 |
0,30 |
260 |
0,85 |
520 |
1,70 |
780 |
2,55 |
| 3,18 |
0,125 |
92 |
0,30 |
260 |
0,85 |
520 |
1,70 |
780 |
2,55 |
| 3,30 |
0,130 |
92 |
0,30 |
260 |
0,85 |
520 |
1,70 |
780 |
2,55 |
| 3,63 |
0,143 |
120 |
0,40 |
270 |
0,90 |
550 |
1,80 |
820 |
2,70 |
| 3,68 |
0,145 |
120 |
0,40 |
270 |
0,90 |
550 |
1,80 |
820 |
2,70 |
| 3,81 |
0,150 |
120 |
0,40 |
270 |
0,90 |
550 |
1,80 |
820 |
2,70 |
| 4,09 |
0,161 |
120 |
0,40 |
270 |
0,90 |
550 |
1,80 |
820 |
2,70 |
| 4,19 |
0,163 |
120 |
0,40 |
270 |
0,90 |
550 |
1,80 |
820 |
2,70 |
| 4,50 |
0,177 |
120 |
0,40 |
270 |
0,90 |
550 |
1,80 |
820 |
2,70 |
| 4,55 |
0,179 |
120 |
0,40 |
270 |
0,90 |
550 |
1,80 |
820 |
2,70 |
| 4,78 |
0,188 |
120 |
0,40 |
310 |
1,00 |
610 |
2,00 |
920 |
3,00 |
| 5,08 |
0,200 |
120 |
0,40 |
310 |
1,00 |
610 |
2,00 |
920 |
3,00 |
| 5,26 |
0,207 |
120 |
0,40 |
310 |
1,00 |
610 |
2,00 |
920 |
3,00 |
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Zinc Coating Weight as per ASTM B498M-83 |
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Specified diameter
of coated wire in mm |
Zinc coating min (g/m²) of uncoated wire surface |
| Class A |
Class B |
Class C |
| 1,60 to 1,90 incl. |
210 |
420 |
630 |
over 1,90 to 2,30 incl. |
220 |
440 |
660 |
over 2,30 to 2,70 incl. |
230 |
460 |
690 |
over 3,10 to 3,50 incl. |
260 |
520 |
780 |
over 3,50 to 3,90 incl. |
270 |
540 |
810 |
over 3,90 to 4,50 incl. |
275 |
550 |
825 |
over 4,50 to 4,80 incl. |
300 |
600 |
900 |
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Applications |
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| Wire Ropes |
Fencing Wires |
Wire Mesh |
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| Conveyor Belts |
Wall Ties |
Staples |
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